Smart Energy Optimization

Next-Level Automotive Energy Intelligence driven by AI

Reducing energy costs, CO2 emissions, downtime risks and improving productivity

Trusted by leading data centers, manufacturers, and energy innovators.

The Challenge

High energy costs, low transparency are slowing down efficiency gains

In automotive production, especially in energy-intensive zones like paint shops, body shops and assembly zones cooling and ventilation systems are crucial for maintaining process stability and product quality. But without the right tools, they become major sources of energy waste.

Disconnected Systems
Static Setpoints and Schedules
Instability in Thermal and Air Quality Conditions
Staff Bottlenecks
From Data Chaos to Actionable Clarity

How It Works: From reactive to predictive control

etaONE® optimizes plant operations in real time — proactively, not reactively. Using AI and digital twins, it continuously analyzes data like temperature, air quality, weather, and energy prices. This enables smart load shifting, reduced pump and fan use, and chiller operation only when needed.

Early anomaly detection
Real-time energy KPIs
Simulation-based planning
Interconnections between assets (e.g., how pumps, chillers, and towers interact)

This metadata-driven foundation enables advanced benchmarking, reporting, and optimization that operators can trust.

Seamless Data Integration

Test “what-if” strategies before deploying

Simulation-supported evaluations enable well-founded assessments of future investments, such as the impact of new system components (e.g., PV systems, cabin extensions or infrastructure changes) on energy consumption. This metadata-driven foundation enables advanced benchmarking, reporting, and optimization that operators can trust.

Real-Time Monitoring

See every system, asset, and flow in real time

Monitor electricity, cooling and ventilation systems with second-level granularity. Drill down from a site-wide view to a single component, and immediately be notified about anomalies.

Energy System Visualization

From Numbers to Context: Understand How Your System Really Runs

With Energy Transparency, operators gain a live system view that makes interconnections, flows, and anomalies visible at a glance. This helps identify bottlenecks, inefficiencies, or risks much faster.

Curious about what's possible?

Disover Hidden Energy Savings in Your Production – For Free

etaONE® identifies high-impact optimization opportunities in energy-intensive areas like paint shops and ventilation systems.
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Next Steps

What happens after requesting your free feasibility study

Step 1: Expert Consultation
Meet with our team to discuss your cooling system, goals, and constraints.
Step 2: Feasibility Analysis
We analyze existing data to estimate your optimization potential – no system changes required.
Step 3: Connect and Activate etaONE®
We integrate etaONE® and begin real-time optimization using your infrastructure.
Step 4: Scale Across Sites
After proving results at one site, scale seamlessly across your full portfolio.
Integration Made Simple

Seamless Integration with BMS, SCADA, and PLC Systems

etaONE® connects to your infrastructure using standard protocols (Modbus, OPC UA and more) and starts delivering insights from day one.

Works with your existing BMS, SCADA, PLC
No hardware changes required
Full visibility: KPIs, alerts, and dashboards
ISO-ready structure and reporting
Safe by Design

Built for Reliability, Transparency, and Control

etaONE® ensures full operational safety with guardrails, fallback logic, and staged automation – so data center operators stay in control at all times.

Stage A: AI suggests – your team approves
Stage B: Partial automation with guardrails
Stage C: Full automation, reversible anytime
Manual override always possible  
Get Started

Ready to optimize your automotive production energy?

Start with a free feasibility study and discover how AI-driven optimization can make your automotive facilities more efficient, compliant, and future-ready. No hardware changes. No obligations. Just data-backed insights.

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FAQ

What automotive manufacturers want to know

Does AI optimization affect plant availability or product quality?

No – on the contrary. Optimization is carried out within defined operating limits. etaONE® was developed for critical industrial environments and includes fallback mechanisms that ensure a safe switch back to conventional control at any time. Production quality, availability, and safety remain fully guaranteed.

How long does implementation take and will there be downtime?

Implementation can be completed within a few weeks – aligned with your production cycle. No production downtime is required. We work during ongoing operations and start with a recommendation level (“interactive optimization – human-in-the-loop”) before activating autonomous operation.

How much energy can automotive plants save with AI-based optimization?

Our automotive industry customers typically achieve energy savings of 30–60%, particularly in energy-intensive areas such as paint shops. These savings are achieved through intelligent control, dynamic balancing, and forecasting.

Is AI-based optimization compatible with existing BMS or energy systems?

Yes. etaONE® integrates seamlessly with existing control systems such as building and production management systems (e.g., BMS, SCADA). The integration is done via standard interfaces and protocols – no hardware replacement is required. This allows production sites to benefit from AI-optimized control without interruption.